Why OEMS Rely on Precision CNC Machining
Precision CNC machining entails shaping a workpiece to meet specific and exact dimensions based on a CAD/CAM design. This method is a reliable and cost-effective manufacturing solution for various parts that serve a broad range of industries. Precision CNC machining, however, requires more knowledge and know-how than simply entering part specifications into a computer program. In addition to state-of-the-art CNC equipment and facilities, these projects require experts with the requisite skills to successfully perform precision CNC machining. At ABS, our CNC machinists and programmers are experts in their fields and are trained on the latest CNC technologies. Our machinists and programmers know from experience what it takes to achieve strict tolerances with precision CNC machining – and we consistently deliver for our customers.
Advantages of Precision CNC Machining
Many industries and OEMs rely on precision CNC machining as an essential element for fabrication projects. Rapid production and product consistency are the advantages of CNC processes that typically come to mind; however, the list of advantages is far more extensive. Below is a summary of the top benefits of precision CNC machining over conventional machining. It should be noted that each of the factors below contribute to the cost-effectiveness of CNC machining – saving OEMs time and money and providing a critical competitive advantage.
- Increased Consistency and Uniformity: precision CNC machining is known for its incredible accuracy and product quality. The machine executes the same program every single time for a given part. When compared to manual machining, the computer-driven CNC process is more repeatable and less prone to error. CNC templates only need to be designed once and then can be replicated over and over again – hundreds or thousands of times. Additionally, the design is stored digitally so there is no need to manage paper copies of product specifications and templates.
- Higher Production Efficiency: CNC machining is highly automated, resulting in more rapid production and increased efficiency. CNC machines can create a complex part in just minutes. Unlike humans, computers and machines do not need breaks or shift changes, thus, CNC machines can operate 24-7, only needing to stop for routine maintenance or repairs.
- Flexibility: One of the key advantages that is often underestimated is the flexibility and versatility that precision CNC machining offers manufacturers. CNC processes are able to fabricate geometries that would be impossible with conventional methods. CNC enables opportunities for more complex shapes and sizes of parts. Additionally, the computer program can easily be adjusted as necessary to keep up with customer specifications and requirements over time, making CNC a very nimble solution.
- Less Personnel: The manual nature of conventional machining requires one operator per operating machine. Since CNC machining is driven by the computer, fewer operators are needed to oversee the machining process – all while achieving a higher level of product quality. This reduction in personnel reduces labor costs significantly.
- Improved Safety: One advantage of precision CNC machining that should not be overlooked is better personnel safety. Conventional machining places operators in direct contact with operating equipment. With CNC machining, however, machine operators are not in close proximity to the machines during operation, and in many cases are even located behind a partition or wall – significantly reducing the risk for injuries.
Looking for a machining partner that delivers reliable, consistent parts on-time?
Contact ABS to learn more about our precision CNC machining that serves a range of industries.
Industries that Rely on ABS Precision CNC Machining
ABS offers precision CNC machining services for a wide range of large parts. The materials we work with include stainless steel, titanium, aluminum, brass, copper and Inconel®. Our team is capable of machining parts up to 50 feet in diameter and 250 ft in length. Our projects include low to high volume production as well as prototypes. Secondary services such as assembly, welding, kitting, metrology and inspection are also offered – making ABS your complete manufacturing solution.
Additionally, at ABS we maintain a massive fleet of machinery comprised of dozens of duplicate pieces of equipment. This redundancy allows us to offer unparalleled versatility, nimbly adjusting operations as necessary to accommodate fluctuations in customer needs. Small machine shops are simply unable to deliver this level of redundancy in machining and other equipment – just another reason OEMs rely on us for their precision CNC machining and heavy fabrication needs.
At ABS, we provide world-class precision CNC machining services for a broad range of industries including turbomachinery, hydroelectric, oil and gas, military, mining, impellers, and many more.
- Hydroelectric: Hydroelectric energy, also called hydroelectricity, is a form of energy that harnesses the power of water in motion—such as water flowing over a waterfall—to generate electricity. ABS precision CNC machining creates hydroelectric assemblies to support this sector. Watch our short video to learn more about the scale and possibilities of our hydroelectric assemblies. .
- Turbomachinery: ABS has employed precision CNC machining to create parts for the turbomachinery industry for decades including gas turbine housings. The capability of our facilities is unmatched as we have no restriction on frame size. To learn more about ABS gas turbine housings, watch our short video.
- Oil and Gas: at ABS, our CNC precision machining professionals can create parts from nearly every type of material from stainless steel to Inconel. ABS supports the oil and gas industry with a variety of parts as well as subsea cladding.
- Impellers:: the ABS 5-Axis machining department was built from the ground up with our clients' needs in mind. We developed this manufacturing cell focusing on complex shrouded impellers first, which are known in the industry as “single piece wheels”. Building on the successful launch of the most complex designs, ABS rapidly tooled up to cost effectively manufacture impellers up to 80 inches in diameter. Watch our short video to learn more about our impeller fabrication that is made possible with CNC precision machining.
- Military and Defense: precision CNC machining is often essential when manufacturing parts for the military and defense sectors. Examples of machined parts for these industries include plane parts and transportation components.
About ABS
Established in 1971, ABS Machining has grown to become the recognized global leader in precision CNC machining, fabrication, and assembly for OEMs. The key to our success has been exceptional people, unparalleled facilities, and an unwavering commitment to quality. Our people are experts in their given field. Their expertise is matched only by their passion for serving our clients. We continue to invest in our people with education programs, cross training and in our internal accredited apprenticeship center.
Our facilities are state-of-the-art and we are equipped to serve our client’s requirements in:
Our massive fleet of machines and automated welding systems has delivered solutions to the most technically challenging projects. Our commitment to maintaining unparalleled facilities is evidenced by our renowned continuous capital reinvestment initiatives. Our commitment to quality goes well beyond our ISO 9001:2015 Registration. From the inception of all programs, ABS quality professionals work closely with each customer to ensure all their unique requirements are met or exceeded. It is this commitment that has positioned ABS as a strategic supplier to leading OEMs worldwide.
Contact us today to see how we can help with your machining project, or give us a call at 1-844-227-6224.
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